Single wire saw
SW5030CLNC-C Single Wire Cutting Machine
The SW5030CLNC-C single wire cutting machine utilizes reciprocating grinding principles with diamond wire for cutting and profiling hard and brittle materials including:
- Single crystal silicon
- Ceramics
- Glass
- Precious metals
- Graphite materials
- Silicon carbide crystals
Key Features
Advanced Precision Control System
- Proprietary Donghe Technology control algorithms
- Servo bus control for all axes
- 23-bit absolute position detection
- 4K position control refresh frequency
- Ensures high wire speed and high tension stability during diamond wire operation
Versatile Wire Diameter Compatibility
- Wire diameter range: 0.12~0.5mm
- Balances cutting efficiency with minimal surface damage
- Ideal for applications requiring low edge chipping and surface damage
- Perfect for photomasks, glass substrates with tight processing margins
Industrial-Grade Performance
- Continuous long-term operation capability
- Significantly reduces labor and consumable costs
- Suitable for complex profiling tasks (silicon carbide crystal sampling, debarking, ceramic plates)
- Accommodates minimal processing margins
Flexible Clamping Options
- Standard configuration: Linear vise
- Optional: Rotary fixture for higher efficiency and lower consumable costs
Equipment Description and Main Configuration
Equipment Name: Multi-wire Cutting Machine
Model: SW5030CLNC-C
Physical Specifications
- Main Unit Dimensions (L×W×H): Approximately 3580×2100×2300mm
- Main Material: Cast iron frame structure
- Processing Object: Graphite materials
- Structure Type: Cast iron + steel structure, frame table configuration
- Total Weight: Approximately 4200kg
Cutting Method
- Slicing Method: Workpiece moves horizontally in X direction for cutting, Y direction for slice thickness
- Profile Cutting: Standard wire cutting CNC system; optional FANUC, SIEMENS or other universal CNC systems
Working Principle
- X/Y Rectangular Coordinate Configuration: Two axes that can operate independently or perform planar interpolation
- Control System: PLC + CNC system
- Diamond Wire Operation: High-speed reciprocating motion for workpiece cutting
- Lubrication: Oil injection lubrication system
- Safety: Fully enclosed protective cover
- Coolant System: Stainless steel cutting fluid circulation and filtration system
Technical Parameters
| Item | Technical Specification |
|---|---|
| Maximum Workpiece Size (W×H×D) | Approximately 500×500×300mm |
| Diamond Wire | |
| Wire Diameter | ø0.25mm |
| Wire Spool Capacity | 25KM |
| Travel Method | Reciprocating |
| Tension Range | 12-60N |
| Tension Control Method | Servo torque control / Mechanical tension control |
| Maximum Reciprocating Wire Speed | 1800m/min |
| Acceleration/Deceleration Time | 5s |
| Tension Control Servo Power × Units | 2.2KW × 2 units |
| Worktable | |
| Worktable Travel | 500×500mm |
| Automatic Cutting Feed Speed | 0.1-6mm/min |
| Manual Feed Speed | 0.1-6mm/s |
| Feed Position Control Accuracy | 0.01mm |
| Feed Position Display Resolution | 0.001mm |
| Wire Pay-off and Take-up | |
| Motor Power × Units | 4.5KW × 2 units |
| Oil Mist Treatment | |
| Waste Gas Collection Device Capacity | 2.2KW |
| Overall Weight | Approximately 4200kg |
| Overall Dimensions (L×W×H) | Approximately 3580×2100×2300mm |
| Power Supply | |
| Voltage | Three-phase five-wire system, 380V/50Hz |
| Rated Power | Approximately 19KW |
