wire saw machine

HXT4040L-B Sand Wire Cutting Machine

The Honeycomb Ceramic Double Wire Cutting Machine is a high-performance cutting equipment designed and developed by Shanghai Donghe Electromechanical Technology Co., Ltd. for efficient processing of non-metallic materials. During the R&D process, the machine was fully optimized based on the material characteristics of honeycomb ceramics, resulting in a rational process structure and superior performance. It truly achieves multi-specification compatible cutting with convenient product positioning adjustment. The double-wire cutting system doubles the efficiency, and the dust collection system has been significantly upgraded to address the structural characteristics of honeycomb ceramics.

Operating Process

  1. Manual loading and workpiece clamping
  2. Cutting axis starts feeding for cutting operation
  3. Single feed completes the entire cutting process
  4. Waste material automatically flows out along the slide
  5. Machine automatically returns to position after cutting completion
  6. Manual removal of finished product
  7. One action cycle completed

The machine design fully considers multi-specification and multi-variety cutting requirements, making adjustments extremely convenient while meeting precision requirements. The equipment is equipped with safety protection devices to ensure personal safety in abnormal or emergency situations. The dust removal device ensures the workplace is free from serious dust particles, and the air blowing device ensures removal of dust particles from the carrier after cutting.

Main Configuration and Components

Equipment Name: Ring Sand Wire Cutting Machine
Model: HXT4040L-B
Product Dimensions (L×W×H): Approximately 3500×1850×2400mm
Main Material: Steel Structure
Processing Object: Honeycomb Ceramics

Working Principle

  1. Diamond micropowder electroplated ring sand wire achieves material cutting through high-speed movement driven by the wire running mechanism
  2. XY two-axis guide rail ball screw linear motion mechanism
  3. Motion axes driven by stepper motors
  4. Cutting length controlled by PLC program, synchronized adjustment with wire frame
  5. Manual oil injection lubrication system
  6. Equipped with Φ100mm dust suction port, can be connected to central dust collection pipeline in workshop via piping

Key Features

  • High Efficiency: Double wire cutting system doubles productivity
  • Multi-Specification Compatibility: Easy adjustment for various product sizes
  • Precision Control: PLC program control with ±0.02mm positioning accuracy
  • Safety Protection: Equipped with comprehensive safety devices
  • Dust Management: Advanced dust collection and blowing systems
  • Automated Operation: Semi-automated process reduces labor intensity

Technical Specifications

No.ItemTechnical Parameters
1Workpiece Diameter Range (mm)180-360
2Workpiece Maximum Length (mm)75-250
4Worktable X-axis Travel (mm)700
5Worktable Y-axis Travel (mm)450
6Sand Wire Length (mm)Approximately 4700
7Sand Wire Diameter (mm)0.35~1.0
8Guide Wheel SpecificationDiameter 350mm
9Guide Wheel Groove Number4
10Sand Wire Speed (m/sec)60 Max
11Drive Motor Power (kW)2.2
12Drive Motor Maximum Speed (RPM)2840
13Worktable X-axis Minimum Feed (mm)0.01
14Worktable Y-axis Minimum Feed (mm)0.01
15Worktable X-axis Repeat Positioning Accuracy (mm)±0.02
16Worktable Y-axis Repeat Positioning Accuracy (mm)±0.02
17Dust Collection Port Diameter (mm)100
18Total Machine Power Consumption (kW)5
19Power Supply (Three-phase Five-wire)AC380V 50Hz
20Air Source (MPa)0.6
21Equipment External Dimensions (L×W×H) (mm)Approximately 3500×1850×2400
22Total Machine Weight (kg)Approximately 3150