wire saw machine
HXB3030LNC-C Diamond Wire Saw Machine
This machine uses high-speed diamond circular wire as the cutting tool for processing hard and brittle materials including optical crystals, acoustic crystals, silicon carbide, ceramics and other materials requiring cutting fluid.
Main Features and Functions
HXB3030LNC-C Circular Diamond Wire Saw Machine
This machine uses high-speed diamond circular wire as the cutting tool for processing hard and brittle materials including optical crystals, acoustic crystals, silicon carbide, ceramics and other materials requiring cutting fluid.
Key Features:
- XY two-axis rectangular coordinate configuration enabling automatic slicing function
- Equipped with wire cutting CNC system with programmable control for two-axis interpolation linkage to achieve 2D pattern cutting
- Triple protection system to prevent fine cutting particles and water mist from entering the lead screw guide rails, extending service life
- Stainless steel cutting fluid circulation and filtration system
Equipment Description and Main Configuration
Basic Information
- Equipment Name: Circular Diamond Wire Saw Machine
- Model: HXB3030LNC-C
- Main Unit Dimensions: L×W×H (mm) ≈1850×1500×1850
- Main Material: Cast iron
- Processing Objects: Optical crystals, acoustic crystals, silicon carbide, ceramics and other hard brittle materials
Working Principle
- Diamond powder electroplated circular wire moves at high speed under the guidance mechanism to cut materials
- XY two-axis guide rail ball screw linear motion mechanism; motion axes driven by stepper motors
- PLC control + NC wire cutting control system
- Equipped with oil lubrication system
- Fully enclosed protective cover
- Stainless steel cutting fluid circulation and filtration system
Environmental Requirements and Auxiliary Equipment
Installation Requirements:
- Hardened and leveled ground surface (for machine leveling adjustment)
- No frequent heavy-duty forklifts within 2 meters of the machine after installation (to prevent collision), no vibration sources
- Machine power supply must ensure 3+2 stabilized power supply (three-phase live wires, one neutral wire, one ground wire)
- Must provide clean air source of at least 0.6 MPa
Technical Training
- During equipment installation and commissioning at the customer site, the customer’s operators and maintenance personnel shall assist the supplier’s personnel in installation and commissioning work.
- After the equipment is installed and commissioned at Party A’s site, Party B’s technical personnel shall provide training to Party A’s operation and maintenance personnel.
- Training content includes: equipment structure, system functions, correct use of control instruments, maintenance knowledge, common fault manifestations and troubleshooting methods. Enable Party A’s operators to correctly use the equipment, and maintenance personnel to master the judgment and troubleshooting methods of common faults.
Technical Parameters
| No. | Item | Technical Parameters |
|---|---|---|
| 1 | Maximum Workpiece Length (mm) | 300 |
| 2 | Maximum Workpiece Width (mm) | 300 |
| 3 | Maximum Workpiece Height (mm) | 300 |
| 4 | Wire Length (mm) | Approx. 3800 |
| 5 | Wire Diameter (mm) | 0.35-1.0 |
| 6 | Worktable X-axis Travel (mm) | 300 |
| 7 | Worktable Y-axis Travel (mm) | 300 |
| 8 | Maximum Wire Speed (m/sec) | 84 Max |
| 9 | Drive Wheel Diameter (mm) | 350 |
| 10 | Number of Drive Wheel Grooves | 4 |
| 11 | Drive Motor Power (kW) | 2.2 |
| 12 | Drive Motor Maximum Speed (RPM) | 2840 |
| 13 | Worktable X-axis Minimum Feed (mm) | 0.01 |
| 14 | Worktable Y-axis Minimum Feed (mm) | 0.01 |
| 15 | Worktable X-axis Repeat Positioning Accuracy (mm) | ±0.02/300 |
| 16 | Worktable Y-axis Repeat Positioning Accuracy (mm) | ±0.02/300 |
| 17 | Total Machine Power Consumption (kW) | 5 |
| 18 | Power Supply | AC380V 50Hz |
| 19 | Air Source (MPa) | 0.6 |
| 20 | Main Unit External Dimensions L×W×H (mm) | Approx. 1850×1500×1850 |
| 21 | Total Machine Weight (kg) | Approx. 2800 |
