wire saw machine

HXB500CT-250 Wire Saw Cutting Machine

The HXB500CT-250 Ring Wire Saw Cutting Machine is designed for precision cutting of silicon carbide rings. It utilizes a high-speed diamond-coated abrasive wire loop as the cutting tool to perform both inner and outer diameter cutting, producing rings of specified dimensions.

Key Features

  • X/R 2-Axis Configuration: X-axis carriage moves as a complete unit for tool positioning. After positioning is complete, the X-axis locks and the R-axis rotates to achieve inner and outer diameter cutting.
  • Material-Specific PLC System: Operating system designed according to material characteristics for cutting inner and outer circles, matched with multi-groove guide wheels to reduce costs.
  • Specialized Fixture Design: Custom fixture designed based on material properties allows single clamping to complete both inner hole and outer circle cutting, ensuring cutting accuracy. Equipped with centering device for automatic alignment upon material loading, enabling convenient operation.
  • Triple Protection System: Three-layer protection prevents cutting particles and water mist from entering the ball screw and guide rails. Combined with automatic lubrication system to extend ball screw and guide rail service life.
  • Coolant Circulation System: Stainless steel cutting fluid circulation and filtration system. Optional centrifugal filter available for enhanced environmental protection and better cutting fluid cleanliness, improving cutting capability.

Basic Information

  • Equipment Name: Ring Wire Saw Cutting Machine
  • Model: HXB500CT-250
  • Main Unit Dimensions: Approximately 1800mm × 1200mm × 2200mm (L × W × H)
  • Total Weight: Approximately 2000kg
  • Processing Object: Silicon Carbide Rings

Working Principle

  1. Diamond micro-powder electroplated ring abrasive wire moves at high speed driven by the wire transport mechanism to achieve material cutting.
  2. X-axis guide rail ball screw linear motion mechanism, R-axis 360-degree rotational motion.
  3. PLC operating system designed according to material characteristics for cutting inner and outer circles, matched with multi-groove guide wheels to save costs. Simple and convenient operation reduces requirements for operators.
  4. Material receiving design implemented to save labor costs – one worker can monitor multiple machines.
  5. Maximum wire speed up to 3600m/min, cutting efficiency 30% faster than low-speed machines (2000m/min).
  6. Triple protection system prevents cutting particles and water mist from entering ball screws and guide rails. Features oil injection lubrication system to extend ball screw and guide rail life.
  7. Fully enclosed protective cover ensures clean and tidy workshop environment.
  8. Stainless steel cutting fluid circulation and filtration system.

Technical Parameters

No.ItemTechnical Specification
1Processing Workpiece Inner Diameter Range (mm)Φ100~Φ300 (with different fixture options)
2Processing Workpiece Outer Diameter Range (mm)Φ150~Φ500 (with different fixture options)
3Maximum Workpiece Thickness (mm)280
4Abrasive Wire Length (mm)Approximately 5500
5Abrasive Wire Diameter (mm)0.35~1.0
6Worktable X-Axis Stroke (mm)400
7Z-Axis Processing Height (mm)280
8Rotary Feed Speed (mm/s)0.01-2
9Maximum Abrasive Wire Speed (m/sec)60 Max
10Drive Wheel Diameter (mm)250+180+85
11Drive Wheel Groove Number4
12Drive Motor Power (kW)2.2
13Drive Motor Maximum Speed (RPM)2840
14Total Power Consumption (kW)3
15Power SupplyAC380V 50Hz
16Air Source (MPa)0.6
17Main Unit External Dimensions (L×W×H) (mm)Approximately 1800×1200×2200
18Total Weight (kg)Approximately 2000