Innovative 8-Wheel Configuration:

To enhance cutting efficiency and precision, this machine features a unique 8-wheel design that supports both vertical and horizontal cutting modes:

a) Vertical Cutting Mode (4 Guide Wheels): The Y-axis carriage moves forward and backward to determine product thickness, while the wire frame Z-axis moves up and down for rapid vertical slicing, cutting, and trimming of workpieces.

b) Horizontal Cutting Mode (6 Guide Wheels): The downward wire is converted to horizontal orientation. The wire frame Z-axis movement determines product thickness, while the Y-axis carriage linear motion enables rapid material slicing with a maximum cutting stroke of 2500mm.

c) Unique Design Advantage: During horizontal cutting with 6 guide wheels, groove and wire replacement can be completed within 3 minutes without adjusting the guide wheel positions. This reduces operator skill requirements and improves work efficiency.

The cutting area is equipped with dust extraction ports to minimize dust spillage. Internal dust collection pipes can be connected to external central dust collection system negative pressure pipelines.

Equipment Description and Main Configuration

Equipment Name: Annular Diamond Wire Cutting Machine

Model: HXWV160130LNC-2500

Main Machine Dimensions: Approx. 6300×3000×3400mm (L×W×H)

Main Material: Precision steel structure

Processing Objects: Graphite, carbon-carbon composites, carbon felt, ceramic bodies, etc.

Working Principle and Equipment Advantages

1. Diamond micro-powder electroplated annular wire moves at high speed driven by the wire feeding mechanism to cut materials.

2. YZ two-axis guide rail and ball screw linear motion system with PLC automatic slicing control system enables quick parameter setting and automatic slicing.

3. The wire cutting system can import CAD graphics for convenient processing and features power-off protection to prevent product damage during power outages.

4. Dual control system: PLC slicing control system and wire cutting CNC system for more convenient operation.

5. Cost-saving unique 8-wheel design supports both vertical and horizontal cutting modes – one machine functions as two machines.

6. Maximum vertical cutting wire speed of 5000m/min (83m/s), offering 30% faster cutting efficiency compared to low-speed machines (3000m/min).

7. Motion mechanisms feature double protection to prevent dust from entering ball screws and guide rails, with oil lubrication system to extend component lifespan.

8. Enhanced electrical box sealing based on industry characteristics to prevent dust entry and electrical component damage.

9. Multiple Φ100mm dust extraction ports can be connected via pipelines to the workshop’s central dust collection system.